Health & Safety at Work Act 2015 & General Risk and Workplace Management Regulations 2016

Summary of Legal Requirements

WorkSafe

The regulator of the Health & Safety at Work Act 2015.
Contact at www.worksafe.govt.nz

Death: If there has been a death, call WorkSafe immediately. Call 0800 030 040 (24/7)
Injury, Illness, Incident: Contact WorkSafe through notify-safe/injury, notify-safe/illness or notify-safe/incident if any of these events occurred at the place of work or as a result of carrying out work

PCBU

‘Persons Carrying out the Business or Undertaking.’ These include:

 A landowner or landlord for the property they own or control are responsible for people working and/or living on that property

 A sharemilker, contract-milker or any other self-employed entity in regard to the activities within his/her responsibility and workers under his/her control

 A lessor in regard to anything they lease. They are responsible for plant, equipment and anything else that they are in control of in the lease agreement

 It is possible to have multiple PCBU’s working within the same working environment. Eg: contractors, builders

Officer

A broad term describing people who make decisions that affect the whole, or a substantial part, of the business of the PCBU. These include:

 Directors
 Partners
 Trustees

A PCBU can also be an Officer.

Worker

Anyone who carries out work in any capacity for the PCBU. These include:

 Employees

 Contractors

 Subcontractors

 Service providers

 Non-paid or voluntary workers

 A PCBU or Officer can also be a Worker

PCBU Responsibilities

No business can pass on or contract out of the responsibility for health and safety or any part of the Health & Safety at Work Act 2015.

The PCBU has a general duty to take all reasonably practicable steps to ensure the safety of workers at work. In particular, the PCBU is required to take all practicable steps to.

 Provide and maintain a safe working environment

 Provide and maintain facilities for the safety and health of workers at work

 Ensure that machinery and equipment in the place of work are designed, made, set up and maintained to be safe for workers

 Ensure that working arrangements are not hazardous to workers

 Develop procedures for dealing with emergencies that may arise while workers are at work

 Ensure contractors or anyone else working on the worksite is not harmed

 Maintain accommodation so that the worker or family is not exposed to health and safety risks, (accommodation occupied for the purpose of the worker’s employment)

 Leasors have the responsibility to ensure leased equipment and plant are safe and all structural repairs are safe

Officers Responsibilities

These have a duty to exercise due diligence to ensure.

 They have up-to-date knowledge of health and safety matters and have an understanding of business risks and hazards of the PCBU

 Ensure PCBU has available appropriate resources and processes to eliminate or minimise risks

 Ensure that the PCBU has appropriate processes for receiving and considering information regarding incidents, hazards, and risks

Worker Responsibilities

Workers have a responsibility to take all practicable steps to ensure they keep themselves safe and not let their actions adversely affect the safety of others while at work.

Duty to Communicate

All duty holders who have a health and safety duty in relation to the same matter are required to consult, cooperate and coordinate activities with all other persons who have a duty in relation to the same matter. It could require multiple parties such as PCBU’s, Officers, Managers, Contractors and Employees to all communicate and work together with regards to a health and safety duty.

 Workers must be engaged and allowed input into the health and safety of the business

 Processes must be in place for communication between PCBU, Officers, Workers, and Contractors

Reasonably Praticable

The eliminating and minimising risks so far as is ‘reasonably practicable’. The elements for determining reasonably practicable are:

 Likelihood of the hazard or risk occurring

 Degree of harm

 Knowledge of person concerned

 The availability of ways to eliminate or minimise the risk

 The cost associated with ways to eliminate or minimise the risk and whether the cost is grossly disproportionate to the risk

Risk and Hazard Management

Process to be Followed by PCBU

 Duty to identify hazards

 Duty to comply with hierarchy of control measures

 Duty to maintain effective control measures

 Duty to review control measures

 Duty to provide information, supervision, training and instruction

 Duty in relation to general workplace facilities

 Duty to provide first-aid, (first-aid kit and trained personnel)

 Duty to prepare, maintain, and implement emergency plans

 Duty to provide personal protective equipment

Management of Particular Risks

 Managing risks associated with remote or isolated work, (must provide a system of work that includes effective communication with the worker)

 Managing risk associated with the potential for fire or explosion, (must provide suitable fire extinguishers)

 Managing risk associated with raised and falling objects

 Managing risks associated with container of liquids in ensuring they are enclosed or covered to avoid drowning, (container means enclosure, fixed vessel, pit structure, sump, vat or another container of similar kind)

 Managing risks associated with not getting trapped or engulfed by loose but enclosed materials, (material means solid material or small particles flowing in such a manner to trap or engulf a person)

 Managing risks associated with substances hazardous to health, including monitoring exposure and health if required

 Managing risks associated with worker’s health and monitoring if required

 Duty to ensure young people do not perform certain work, (young person means 15 years or under)

Hazard

Anything that can cause harm to people currently, or in the future.

A person’s behaviour can also be a hazard where that behaviour has the potential to cause death, injury or illness to a person. The behaviour may or may not be as a result of physical fatigue, drugs, alcohol, traumatic shock, or any another temporary condition.

Hazard Identification
The PCBU must identify hazards in the place of work (previously existing, new and potential) and regularly review these to see whether hazards are significant and require further action.

Significant Hazards
Significant hazards are hazards that can cause serious harm.

Hierarchy of Steps to Control Hazard

STEP 01 → Eliminate the risk. If you are unable to eliminate the risk then minimise by starting at step 2 then progress down. More than one step may be required

STEP 02 → Substituting (wholly or partly) the hazard with one that gives a lesser risk

STEP 03 → Isolating the hazard preventing any person coming into contact with it

STEP 04 → Implement engineering controls

STEP 05 → If risk remains then as far as reasonably practicable implement administrative controls, ie training, signs, new policy

STEP 06 → If risk remains then use the suitable personal protective equipment

PPE. Personal Protective Equipment
The PCBU must provide PPE to protect workers against hazards that cannot be controlled in any other way such as gumboots, wet weather gear, earmuffs etc. The PCBU can be fined for not doing so.

 Workers are required to use the PPE given

 Workers should be trained in the use of PPE and made fully aware of the reasons for its use

Training and Supervision
The PCBU must ensure that every worker has, or is supervised by a person with, the knowledge and experience to ensure that they and others are not harmed at work.

 They must ensure that all workers are adequately trained in the safe use of all plant, machinery and substances

 Provide PPE

 Ensure that workers are made aware of all hazards they may be exposed to or may create while at work

 Provide information on what to do if an emergency arises while at work

Risk

Risk to health and safety arise from people being exposed to hazards. Risk has two components:

 The degree of harm if it happens

 The likelihood that it will occur

Significant Risk
A high probability that the risk is likely to have a significant impact.

Harm

Harm is death, injury, illness (including psychological illness) or disease that may be suffered by a person from a hazard or risk.

Accident or Serious Harm Event
When an accident or serious harm occurs in the place of work, the PCBU must investigate the accident to determine if a significant hazard was involved.

Accident Register
The PCBU must record in the prescribed form in an accident register for at least 5 years from the date of the incident.

Reporting a Notifiable Event, Injury or Illness
Death, injury or illness must be reported to WorkSafe as soon as possible following the occurrence of harm.

Notifiable Event, Injury or Illness
A notifiable injury or illness means to have treatment other than first aid for:

 A death

 The amputation of a body part

 A serious head injury

 A serious eye injury

 A serious burn

 Degloving or scalping of skin from the body

 A spinal injury

 The loss of a bodily function

 Serious lacerations

 A serious infection, including occupational zoonoses, (a disease which can be transmitted from animals to humans)

 Immediate admission to hospital or the person seeking medical treatment within 48 hours

Accident scene of notifiable incident
Any accident scene where a notifiable incident is involved must not be disturbed without authorisation by an inspector unless it is necessary to:

 Save life or prevent suffering

 Maintain access for emergency services

 Prevent serious damage or loss of property

Enforcement

There are 4 categories of offences:

 Reckless conduct exposing an individual to risk of death or serious injury

 Up to $3 million fine and five years’ imprisonment

 Failing to comply with a health and safety duty and exposing an individual to risk of death or serious injury

 Up to $1.5 million fine and five years’ imprisonment

 Failing to comply with a health and safety duty

 Up to $500,000 fine

 Breaching other specific requirements

 Various fines of lesser amounts

Health & Safety at Work Hazardous Substances Regulations 2017

From 1 December 2017 the rules around managing hazardous substances that affect human health and safety in the workplace have been transferred from Hazardous Substances and New Organisms Act 1996 and Regulations 2001 (HSNO) to the Hazardous Substances Regulations under the Health & Safety at Work Act 2015 (HSWA).

Summary of Legal Requirements

WorkSafe

The regulator of the Health & Safety at Work Act 2015.
Contact at www.worksafe.govt.nz

Death: If there has been a death, call WorkSafe immediately. Call 0800 030 040 (24/7)
Injury, Illness, Incident: Contact WorkSafe through notify-safe/injury, notify-safe/illness or notify-safe/incident if any of these events occurred at the place of work or as a result of carrying out work

Calculator

WorkSafe provides a calculator that gives regulatory information by way of labelling,
signage, storing, PPE etc on each hazardous substance listed by the PCBU on an inventory.

Safety Data Sheets (SDS)

The supplier must provide a legislatively compliant SDS with their hazardous substance.
There is a duty for the PCBU to obtain an SDS for a hazardous substance:

When first supplied. This includes when it was first supplied within 5 years (the SDS is reviewed every 5 years)
When after an amendment to the SDS
When changing supplier

The SDS or a condensed version such as a product safety card must be readily accessible by hard copy, electronically, or any other form to:

 The worker
 Those who handle the substance
 Those exposed to the substance
 The emergency services

Workers are required to be trained or made aware of the dangers when there is a new hazardous substance or when the SDS changes.

A current SDS for each hazardous substance (or product safety card) must be kept with the inventory of hazardous substances.

A safety data sheet (SDS) provides information about hazardous substances on:

Section 1: The identification of the material and the supplier;
Section 2: Hazards identification;
Section 3: Composition/information on ingredients;
Section 4: First aid measures;
Section 5: Fire-fighting measures;
Section 6: Accidental release measures;
Section 7: Handling and storage;
Section 8: Exposure controls/personal protection;
Section 9: Physical and chemical properties;
Section 10: Stability and reactivity;
Section 11: Toxicological information;
Section 12: Ecological information;
Section 13: Disposal considerations;
Section 14: Transport information;
Section 15: Regularity information; and
Section 16: Other information.

Inventory

A PCBU must have an inventory of hazardous substances used in the workplace which must include the following information:

 The product or chemical name and UN number (if available); and
 The maximum quantity of each hazardous substance likely to be at the workplace; and
 The location of those hazardous substances; and
 Any specific storage and segregation requirements; and
 For each hazardous substance listed a current safety data sheet or a condensed version with the key information from the safety data sheet; and
 Any hazardous waste.

For hazardous waste information on the inventory must include:

 An identifier that describes the nature of the waste as closely as possible; (examples might be chlorinated solvent waste, flammable waste, or chromium VI waste); and
 The maximum quantity of the waste likely to be in the workplace; and
 The location of the waste at the workplace; and
 Any specific storage or segregation requirements for the waste.

Information for the inventory is able to obtain from the safety data sheet.

The PCBU must ensure that the inventory is readily accessible to any emergency service attendee at the workplace, including:

 During an emergency; and
 After the workplace has been evacuated.

Exceptions to the above rules are when:

 The hazardous substance is at a transit depot;
 The hazardous substance is in quantities for household use.

Labelling

A PCBU with management or control of a workplace must ensure that a container at the workplace that contains a hazardous substance is labelled:

 By the product or chemical name; and
 Has a hazard pictogram and hazard statement consistent with the correct classification of the substance.

This applies to hazardous substances:

 That has come from a supplier, therefore, are already labelled;
 Transferred or decanted from its original container into a portable container;
 Stationary tanks, process containers and transportable containers;
 Hazardous waste. Must also have a label with the name, address, and business number of the producer (if known).

Exceptions include:

 That the hazardous substance will be used so soon after being put in the container that it is impracticable to label the container; and
 The container is thoroughly cleaned after use so that no residue remains.

Signage

If hazardous substances are located at a workplace, signs must be at every vehicle entrance to the property.

Where milking animals are milked and where there is a teat-sanitising product or a dairy maintenance compound, and where hazardous substances are located in a building, must ensure signage is positioned at the primary vehicle and pedestrian entrance to the building:

 Stating that hazardous substances are present; and
 Stating the general type of hazard of each of them; and
 Describing the immediate response action to be taken in an emergency.

Signs must:

 Be in English;
 Be readily understandable;
 Not have abbreviations and acronyms unless they are in common English usage and the term described by the abbreviation or acronym is used at least once on the signage;
 Have all required information clearly visible and legible at a distance of not less than 10m under varying conditions (for example, rain or poor light);
 Be made of materials that are durable, are resistant to sunlight, and require minimal maintenance.

The sign contains the word HAZCHEM in relation to class 2,3,4,5,6, or 8 substances.

The sign has:

 Hazard pictograms consistent with the correct classification of the hazardous substances present; or
 Hazard statements consistent with the correct classification of the hazardous substances present; and
 A description of precautions necessary to prevent an unintended explosion if it is an explosive substance; and
 A description of precautions necessary to prevent unintended ignition if it is a flammable substance; and
 A description of precautions necessary to prevent unintended combustion of, acceleration of a fire from, or thermal decomposition of, an oxidising substance or organic peroxide; and
 A description of the immediate response action to be taken in an emergency.

The signage must be:

 Kept clean;
 Maintained in good repair; and
 Not covered or obscured.

Packaging

If a hazardous substance is decanted or transferred from a container in the workplace for use within that workplace the packaging must:

 Be in sound condition;
 Will safely contain the hazardous substance within the range of temperatures at which the container is to be used;
 Is made of a material that is compatible with, and will not be adversely affected by the hazardous substance;
 Does not usually contain, or be mistakenly identifies as containing food or beverages.

A portable container of 25 litres or less for decanted or transferred petrol, aviation gasoline, or racing gasoline must comply with the requirements of:

 AS/NZS 2906:2001 – fuel containers – portable – plastics and metal; or
 ASTM F852:08 – standard specification for portable gasoline containers for consumer use; or
 A standard referred to in a safe work instrument.

Storage

Storage requirements differ depending on the type and quantity of the hazardous substance in the workplace. Incompatible substances must be stored separately to prevent them mixing in the event of a leak or spill. Information for storage is on the safety data sheet provided by the supplier. Further information can be obtained by going to the hazardous substances
calculator.

Tracking

Tracking is required for highly dangerous hazardous substances such as explosives, highly flammable substances, oxidising substances and some poisons. Examples include embalming substances used in funeral homes, cyanide used in the metal industry and 1080 poison. The hazardous substances calculator can provide information if the hazardous substance needs tracking.

Hazardous substances that require tracking must be under the control of a competent person, or secured at all times. A competent person is:

 A certified handler; or
 Someone who has received information, instruction and training about the substance and has been given the responsibility of keeping control of it at a workplace.

Hazardous substances that require tracking have specific handling instructions which will be known by the competent person as part of their licence and training.

Hazardous Waste

Most rules for handling hazardous substances also apply to hazardous waste.

Requirements for handling, storing and transporting hazardous substances will also apply to hazardous waste from 1 June 2019. All other requirements such as inventory, labelling information, training etc apply from 1 December 2017.

Hazardous waste does not need a safety data sheet but:

 Be included in the inventory; and
 Correctly labelled; and
 Workers must have relevant information, training, instruction and supervision; and
 Correctly stored; and
 Have a risk management plan.

Further information for regulatory requirements can be obtained using the Hazardous Substance Calculator.

Risk Management

A PCBU must manage risks to health and safety associated with using, handling, manufacturing, or storing hazardous substances.

When managing risks, the PCBU must take the following into account:

 The quantity of the hazardous substance in the workplace; and
 Any related physicochemical hazards (eg explosions, fire, corrosion); and
 Possible reactions with other substances; and
 Ignition sources; and
 Structures, plant or systems of work involved; and
 The risk and degree of exposure to the substance by those carrying out the work involved; and
 Any prescribed exposure standards; and
 The length of time after use that entry is restricted; and
 The knowledge and experience of the workers exposed to the hazardous substances.

The safety data sheet is the principal source of information about the requirements for each hazardous substance. The hazardous substance calculator also provides information on controls that must be applied.

A guideline of steps to take when managing risk:
1. Create an inventory;
2. Decide if you need that product. Can it be eliminated or substituted with a safer product;
3. For remaining substances put in technical controls from the Hazardous Substances Regulations;
4. Assess the workplace and identify if any risks remain that need managing;
5. Use the hierarchy of controls to determine the most effective control measures to minimise risks;
6. Monitor the performance of the control measures;
7. Maintain and review the control measures.

Hierarchy of controls:

Step 1: Eliminate the risk;

If you are unable to eliminate the risk then minimise by starting at step 2 then progress down. More than one step may be required;

Step 2: Substituting (wholly or partly) the hazard with one that gives a lesser risk, ie change the type of spray;
Step 3: Isolating the hazard preventing any person coming into contact with it;
Step 4: Implement engineering controls ie ventilation;
Step 5: If risk remains then as far as reasonably practicable implement administrative controls, ie job rotation to reduce the time someone is exposed to a hazardous substance;
Step 6: If risk remains then use suitable personal protective equipment:

Risk management must be reviewed every 5 years unless:

 There is a change of information about the hazardous substance in the inventory;
 There is a change to the hazardous substance’s safety data sheet;
 There is a notifiable event in the workplace involving a relevant hazardous substance.

Notifiable Event

A notifiable injury or illness means to have treatment other than first aid for:

 A death;
 The amputation of a body part;
 A serious head injury;
 A serious eye injury;
 A serious burn;
 Degloving or scalping of skin from the body;
 A spinal injury;
 The loss of a bodily function;
 Serious lacerations.
 A serious infection, including occupational zoonoses, (a disease which can be transmitted from animals to humans);
 Immediate admission to hospital or the person seeking medical treatment within 48 hours:

Any accident scene where a notifiable incident is involved must not be disturbed without authorisation by an inspector unless it is necessary to:

 Save a life or prevent suffering;
 Maintain access to emergency services; or
 Prevent serious damage or loss of property:

Death, injury or illness must be reported to WorkSafe as soon as possible following the occurrence of harm.

Certified Handler

New Hazardous Substances Regulations came into force on 1 December 2017. Certified handler was previously known as approved handler under the Hazardous Substances and New Organisms Act.

A certified handler compliance certificate is required for the handling of very hazardous substances such as acutely toxic (class 6.1A and 6.1B) substances as in certain pesticides, explosives, fumigants and vertebrate toxic agents. The hazardous substance calculator can determine if a certified handler certificate is required.

A certified handler certificate is not required for other classes of substances previously having approved handler requirements such as:

 Class 2 (flammable gases);
 Class 3 (flammable liquids);
 Class 4 (flammable solids, self-reactive substances, spontaneously combustible substances, substances that are dangerous when wet;
 Class 5 (oxidising substances); and
 Class 6.1C (toxic) and class 6.7A (carcinogenic) substances.

A person who is not a certified handler can handle hazardous substances that normally require one if a certified handler:

 Is present at the place where the substance is being handled; and
 Has provided guidance to the person about handling the substance; and
 Is available at all times to assist while the person is handling the substance.

If a driver transporting packaged hazardous substances by road has a dangerous goods (D) endorsement on their driver licence, this is equivalent to a certified handler compliance certificate for road transport.

Information

Workers must be informed of any work involving hazardous substances taking place in their area. They need to know where to find information about each hazardous substance and about safe handling and storage, including (without limitations) safety data sheets.

Training and Instruction

A PCBU must ensure that every worker who uses, handles, manufactures, or stores a hazardous substance (including hazardous waste), before the worker is allowed to carry out or supervise work involving that substance, have training and instruction in the following:

 The physicochemical and health hazards associated with the hazardous substance; and
 The procedures (if applicable) for the safe use, handling manufacture, storage, and disposal of the hazardous substance; and
 Practice in the safe use of plant (including personal protective equipment) necessary to manage the hazardous substance; and
 The worker’s obligations under these regulations; and
 The actions that the worker should take in an emergency involving the hazardous substance.

The worker must have an appropriate period of practical experience under direct supervision for the matters above.

Training may cover specific hazardous substances or groups of hazardous substances with the same hazardous properties.

The PCBU must:

 Keep a record of the training; and
 Ensure the record is available for inspection by an inspector or compliance certified.

A PCBU who can demonstrate, by documentation or certification, that a worker’s previous experience and/or training meets regulatory standards then refresher training may be appropriate, if necessary.

Every worker new to the workplace must receive site-specific induction and have appropriate supervised experience in the new workplace.

Supervision

A PCBU must provide a worker at the workplace with the supervision necessary to protect the worker from health & safety risks arising from the worker’s work, if the worker:

 Uses, handles, manufactures or stores hazardous substances; or
 Operates, tests maintains, repairs, or decommissions plant used in the use, handling, manufacture, or storage of hazardous substances; or
 Is likely to be exposed to hazardous substances.

The supervision provided must be in accordance with:

 The nature of the risks associated with the hazardous substance; and
 The knowledge and experience of the worker.

Emergency Management

Workplaces with certain hazardous substances must have a written emergency response plan (ERP). The hazardous substance calculator can work out if a plan is required.

The ERP must describe and apply to all reasonably foreseeable emergencies that may arise from a breach or failure of the controls on any hazardous substance present or likely to be present at the workplace. The ERP must, for each reasonably foreseeable emergency, describe actions to be taken to:

 Contact emergency services; and
 Warn people at the workplace and nearby that may be adversely affected by the emergency; and
 Advise these people how they can protect themselves; and
 Help or treat anyone injured in the emergency; and
 Manage the emergency to restrict its effects to the initial area, reduce its severity as soon as practicable and if possible, eliminate it; and
 Re-establish controls put in place by the PCBU in respect of the hazardous substances at the workplace; and
 State any special training needed to deal with an emergency involving each hazardous substance; and
 Include the inventory of hazardous substances present at the workplace; and
 Include a site plan showing all the hazardous substances locations in the workplace.

Fire and Emergency New Zealand (FENZ) can review the ERP to ensure it is achievable.

The ERP must be tested at least every 12 months to demonstrate whether the plan is workable and effective (or within three months if there is a change to the plan).

If hazardous substances class 6.1A, 6.1B, 6.1C, 8.2A or 8.2B are present at the workplace then there must be equipment and materials for dealing with leaks and spills and/or chemicals for restricting or decontaminating spills and absorbent material readily available.

Petrol, aviation gasoline, racing gasoline, kerosene and diesel fuel stored at the workplace has specific regulations in accordance to the quantity stored and type of storage containers.
Regulations can be found using the hazardous substance calculator.

A PCBU must ensure they have the correct quantity and type of fire extinguishers for the hazardous substances in the workplace. The hazardous substance calculator can determine the amount and type of fire extinguishers required.

The PCBU must ensure that fire extinguisher’s location is:

 Clearly visible; and
 Readily accessible in an emergency.

The PCBU must ensure that each fire extinguisher has a classification and rating of at least 30B in accordance with AS/NZS 1850:2009.

Transporting

Hazardous substances classified as dangerous goods on the safety data sheet that are transported for domestic or recreational purposes, for use as tools-of-trade, for agricultural use or for a commercial purpose, but not transported for hire or direct reward are regulated in the Land Transport Rule: Dangerous Goods 2005. Schedule 1 specifies maximum quantities permitted to be transported. Eg, maximum for petrol is 250 litres.

When transporting hazardous substances within the limits of Schedule1 the following regulations must be complied with:

 Labelling requirements as in the Hazardous Substances Regulations 2017. The labelled goods must also be presented in a way that the nature of the dangerous goods is clearly recognisable when being transported; and
 The goods are properly packaged as in the Hazardous Substances Regulations 2017; and
 There is segregation of incompatible dangerous goods; and
 The load is secured; and
 Emergency response information is carried (information can be obtained from the safety data sheet); and
 There are procedures for safe handling an emergency.

If a driver transporting packaged hazardous substances by road has a dangerous goods (D) endorsement on their driver licence, this is equivalent to a certified handler compliance certificate for road transport.

The Right to Cease Unsafe Work

A worker has the right to stop work, or refuse to carry out work if they believe that doing so would be a serious risk to their health and safety. The worker must notify the PCBU that they have stopped working and they are encouraged to attempt to resolve the issue together.
If a resolution is not forthcoming, and the hazard/risk of harm still exists, the worker has the right to continue to refuse to carry out unsafe work.